QUESTIONS YOU MAY HAVE
The following questions have been asked by
employees since December 12, 2008. Earlier questions
and answers are posted below this new posting. If
your exact question does not appear, it has been
combined with other similar questions or it required
a personal response. Thank you for your
participation. After reading these questions
and answers,
you can submit new
questions here.
July 7, 2009
- Looking at the
current business, will there be any plans to
layoff employees in the fall? I heard there will
be layoffs in September.
There are no concrete plans about employee layoffs
in the fall for our Schofield factories. In May
and June we brought back nearly 100 laid off
employees as vacation relief. They were all told
that once the vacation season is over and
depending upon the order intake volumes, that
some or all of them could be laid-off later this
year. While we have been able to come close to
our intake budget for the first quarter, thanks
to the excellent team efforts by all employees
and our sales reps, there is no guarantee that
this will continue. In fact, nationally,
commercial construction starts are at half of
what they were at this time in 2008. So, while
there are no definite plans or decisions for
fall layoffs, it is a possibility.
- Does the
company look at employees' past records to
determine which employees to call back? There
are some lazy employees that are called back
that we believe are not even worth being called
back.
Per our labor agreement in Schofield, most
individuals are called back according to
seniority, unless they possess a unique skill,
such as welding. In that case we can call back
out of the normal seniority sequence. Other than
for skill reasons we are not able to look at
issues such as performance when doing a call
back.
June 30, 2009
- For office
employees who took a complete week off, how is
the United Way contribution and Flex deductions
effected? And any insurance deductions?
United Way contributions, Flex deductions and
Insurance deductions are all flat dollar amounts
so they are not dependent on the number of hours
an employee is compensated for. Therefore, these
deductions will not change during the week in
which an office employee chooses to take their
unpaid week. The only deduction that will change
is for 401(k), as this deduction is directly
tied to the amount of compensation paid on any
given pay check.
June 16, 2009
- Are you going
to give the Union a list of those called back
for summer help? Those who weren't called back
still wonder how close they came.
The recall list can be found on the union web site
www.smwialocal565.org.
- With the company budget being as tight as we are told, how can the big screen TVs, that are starting to appear in some plants, be justified? Do they improve productivity? Are top of the line models needed? With this in mind, why are some basic maintenance requests denied because of tight budgets?
Greenheck has had to make some unpopular decisions in the last six months, all to ensure the company stays in the game. With all the budget cuts, cutting of security, layoffs, many of us shop personnel would like to know why someone in management gave the "OK" to tens of thousands of dollars in flat screen televisions to be hung around the Plant 3 fab areas. At a time like this, wouldn't that be considered wasteful spending??
Why would someone think that hanging a bunch of
expensive televisions in the shop is a good
idea? By the skybox in plant three is one of the
most outdated bathrooms in the plant, and it
won't even get a coat of paint because
maintenance is busy hanging flat screen TVs.
With those monitors everywhere, people can see
what their rates are and stop when they hit a
percentage they like, instead of just working
steady through the day. The people that are left
are not newcomers, and know what it takes to get
by.
The monitors are being used to display GRT or
Greenheck Real Time. They are connected to a
combination of systems to establish various operational expectations and provide real time or immediate feedback to answer the question: "How are we doing?" The intent is to give all employees involved with the production process (Supervision, Engineering, Support personnel and Factory Employees) a real time operational measurement or scorecard. Knowing how we're doing on a continual basis enables us to quickly identify and fix problems that may arise (part shortages, equipment breakdowns, or other performance issues). The information displayed on the monitors was designed to be easily understood at a glance which eliminates information deficits that lead to wasteful time and motion. Greenheck is committed to becoming Leaner as we encounter a more competitive marketplace and this project is a component of the Visual Workplace lean principle. Greenheck Real Time performance feedback, coupled with other Visual Workplace elements like organized work benches, standard work instructions, and specific locations for all materials help us become more productive.
The specific monitors were chosen for durability and longevity and are not the highest end available. Greenheck did get a substantial discount which assisted us in justifying this project. With the implementation of this project the only external resource that was utilized was the purchase of the monitors. Outside of the monitors everything was purchased/completed in house. We used existing SAP technology that was previously purchased and not using it would be a waste of previously spent dollars. The cost of this capital project was approximately 1/2% of our FY10 capital spending and was justified through the anticipated productivity increases. The productivity increases boosts bottom-line profits and maintains a sustainable competitive edge in the marketplace for Greenheck.
- When and where can a person sign up for the non-smoker discount if they have reached their 12-month mark?
Congratulations on staying smoke-free for 12 months! The form you need to sign is available in the HR department. Please sign the form prior to June 15th in order to have your smoker's surcharged removed effective July 1.
- If the company is looking for ways to cut costs, maybe someone should investigate why Shipping is bringing 11 people in on first shift for overtime when there is nothing to do. This seems like a real waste.
Overtime decisions in Shipping are based on five factors: vacation schedules, the work that is currently in the department, the work that is anticipated to come into the department, the promised ship dates on the work that is in the department, and the time of the month. The hardest factor to determine is what will come into the department from the time the decision is made through the time the overtime is worked. If orders do not generate as anticipated, the work may not be as heavy as thought. We may also error on the side of bringing a few more people in, at times, to ensure our customers' needs are met. However, it is not possible to bring in 11 people for overtime on first shift as we do not have the equipment to support this.
- As for the jean day-day could they have a sign up sheet at the front of all the plants where you could put your clock number and have it payroll deducted; it would be easier for us on the off shift to help, thank you.
Sorry, but payroll deduction will not be made available for the Jean Day fee.
- Rumor has it that there might be a total plant shut down for the week of the fourth of July. Is there any truth to this rumor and how soon will we know for sure of the shut down?
There is no truth whatsoever to this rumor.
- Why doesn't Greenheck care about family values or worker moral anymore? Why can't Plt.2 work overtime early on days like other plants do? It seems to me that there is plenty of room for some people to do that. Saying that people will complain if they can't because of room doesn't hold water. Worker moral is very low because of this! To me I would want the regular workers doing the job.
Why can't plant 2 work overtime early when it's being done company-wide? It seems like management is trying to kill moral.
Currently we are running large crews on 3rd and 1st shift, which creates fewer openings to overlap overtime between those shifts. In most fabrication areas and some assembly areas especially the ones asking for overtime we are at or near capacity on 3rd shift. Add in that anytime we have an available person on 3rd we will typically move them to where we are running overtime limiting the openings. With 2nd shift being our smallest shift we have capacity in all but a few areas to allow volunteers to work overtime. With that said we are running 1st shift overtime late and 3rd shift overtime early. In the areas where we are at capacity on all three shifts, we are running overtime on Saturday when needed.
As you may have noticed, we have also been calling back employees from layoff. This will help cover the summer vacations and reduce the amount of overtime needed.
- I heard that the summer call back help included welders that were called back without regard to their seniority on the call back list. When Greenheck does begin calling workers back on a full time permanent basis, will welders get preferential status like they did during the layoffs, or will strict seniority be observed?
The union contract allows the company to bypass employees from layoff and recall out of seniority based upon skill. Welders were exempted from layoff and recalled out of seniority because of order demand in factories that require a high level of weld and the investment we have made in hiring and training for this skill. The number of welders bypassed in the layoff process and recalled out of seniority was determined based upon forecasted production needs, allowing us to meet customer demands. We will continue to follow this practice if the production needs warrant it.
- Will there be any more workers called back?
Greenheck will be recalling approximately 14 shop employees in Wisconsin on June 22.
- There is too much internet abuse in the office. Something needs to be done, we are too lax as a company, people are sending personal emails all day long. We need productivity in all areas!
Greenheck has an internet use policy and all employees will be reminded once again of the policy. Our IT department has the ability to monitor usage and abusers will be investigated.
May 22, 2009
- Would it be a savings for Greenheck to offer e-statements to those who have their entire check direct deposited, instead of sending out check statements in the mail? I know I would be just as happy with an e-mail copy of my statement and it would not cost any postage, paper or printing. Would also be environmentally friendly. Can employees have the option to go paperless?
We concur that this is an excellent idea. Unfortunately, our current payroll system was deployed in 1999 and was probably written in the mid-90's. It does not have the capability of producing an electronic check stub to post to an individual's e-mail account. While we certainly want to do this and did have plans to implement the SAP payroll and HR system (which does have that capability), those plans have been delayed because of the recent downturn in business and our need to reduce the dollars available for capital projects.
We also have had the suggestion to eliminate check stubs and give them out only upon request. Unfortunately, current payroll laws in the country require that we provide either a paper or electronic check stub for every payroll check issued.
As soon as we can free up enough investment dollars to implement the next generation payroll and HR systems, we will be very excited to offer these enhancements.
May 11 , 2009
- Why does Greenheck allow smoking on the premises?
Please see work rule #1 on page 58 of the current WI Union contract.
- Since the President signed the American Recovery and Reinvestment Act (ARRA), will you now notify laid-off employees of their new rights regarding insurance coverage through COBRA?
Yes, all laid off employees have been notified of the new COBRA laws. Greenheck utilizes UMR to administer its COBRA program. All employees that were terminated prior to March were mailed a letter from UMR prior to April 10. Employees that were terminated after March 1 were mailed a letter from UMR prior to April 25.
- Why does Greenheck continue to send employee checks home in the mail? Wouldn't it save the company money to just have the supervisors hand them their checks at work? During these times, the company should cut unnecessary costs like this, correct?
We agree that all unnecessary expenses need to be eliminated. However, we currently feel that mailing paychecks directly to the employee's home is the most cost-effective way of delivering the checks. Prior to 1999, supervisors were actually responsible for delivering checks directly to their employees. Not only was this a non value-added task performed by the supervisors, but shop productivity suffered on paydays due to employees participating in 'check pools', etc.
One way that we could cut unnecessary expenses would be to convert the WI shop employees from a weekly payroll to a biweekly payroll. Since we would only be processing payroll half as often, the company would save 50% of mailing costs, 50% of check clearing fees, as well as 50% of the cost of the check forms. Currently, the WI shop employees are the only group of Greenheck's 2,400+ employees that are paid on a weekly basis. The WI office employees, as well as other groups, recently converted from a weekly to a biweekly payroll and the company is realizing a significant cost savings because of it.
- Why is it that as Greenheck orders pick up the de-classified transfers are unable to get their jobs back? There are not postings available either.
Will the transferred people who were trained in other facilities be going back to their jobs when the laid off workers come back in May? We were told all of the laid off workers will be going back to their old jobs, so what about the ones who took their place when the lay off occurred? It seems that we will have too many people now and no where to put them.
I would think the company would be able to move some displaced workers back to their original shifts with the summer help coming in. Will it be done?
The laid off employees are being brought back to cover for summer vacations, replacing the summer students we have hired in past years, not due to an increase in order volume. We are not forecasting a significant increase in order volume in the foreseeable future. Therefore, all employee moves are being considered temporary at this time. Remember the reason for calling back laid off employees is to cover for the 10-15% of our workforce that is off on vacation beginning in early June.
The laid off employees are returning as unclassified entry. In this classification they can be moved to almost any job. When practical, we will be bringing them back to the plant they had worked in. This will be likely in many cases because the plants needing the most summer help are also the plants that lost most of the employees during the layoffs. In some cases we may be moving people from the unclassified general group back to the positions they had been in, but will not reclassify them. However, this is not possible in many of the situations, because those positions are no longer needed on a permanent basis.
Our primary focus is customer service. We need to continue moving employees to the work, to ensure that we are able to meet customer expectations.
- Why is there an increase in union dues?
All changes to union dues are determined by the union. Greenheck has no input into these decisions. Questions regarding dues increases should be directed to the leadership of your Union.
April 14, 2009
- We have been hearing lots of stories of the
hoods down south that they have been having lots
of bad reports in the field on how the units are
falling apart and bad workmanship and now you
want to move UDS down there also. We think you
should reconsider moving UDS and also bring back
hoods to Wisconsin so Greenheck again can have
top quality units in the market.
Answer: As you know, we take manufacturing a
quality product very seriously and do monitor it
closely. One of the measurements we have in this
area is tracking the number of problems reported
by our customers and the money spent to correct
these issues. In reviewing the data over the
last nine years, we are happy to share with you
that the number of field problems per million
dollars of sales has never been lower. In
addition, this year we have spent less then half
the dollars to correct problems in the field
compared to fiscal 2007, the last year hoods
were manufactured in Wisconsin. Granted, we
worked through numerous issues the first year
associated with the manufacturing move and
training the completely new work force in North
Carolina, but we are proud to report with two
years under our belt we are producing a high
quality product and will continue to strive for
further improvement.
- In order to conserve company funds, will
office employees be given the option to take
more than 1 week off without pay during the
summer months?
Answer: The combination of actions announced
last week which included the reduction in office
headcount, the requirement that all office
employees take one week off without pay during
the first quarter, and a delay in any merit pay
adjustments by at least six months were designed
to ensure our ability to meet our profit
objectives based on our revenue projections for
the fiscal year. As was stated last week, if the
sales revenue is below our projections we will
have to look at all of these options for
additional cost cutting opportunities and that
could result in additional time off being
required of our employees. Any decisions
regarding additional time off will not occur
until the June time frame after we have several
months of order activity for the current fiscal
year.
- In lieu of eliminating positions, has
creating more majority time and part time
positions been considered? This would help the
company avoid costs associated with benefits,
and keep employees around until the economy
improves and full time work may be provided?
Answer: While all of these options were
considered the ones chosen were those we felt
would save the most jobs and yet have the
greatest impact on the financial position of
Greenheck during this fiscal year. If orders do
not meet projections, these items would be
looked at as options to reduce cost while
maintaining our skilled staff.
- Why did we have an advertisement in the
Sunday paper to hire people for Airolite 3 days
before we laid off more office people? I've
heard a lot of grumbling about this ad, but I'm
actually going to post this question.
Answer: We have always indicated that even
during these difficult economic times and with
us having to reduce staff that there would still
be some limited hiring going on to fill key
roles needed to serve the business we are
continuing to receive. The Airolite positions
are replacements for eliminations in Ohio and
are being filled in Wisconsin. We did review the
skills of all the people affected by our
decisions last week and if they had the skills
to fill these roles they would have been
transferred. We are still a profitable, dynamic
organization and even during this down turn we
will have needs to hire some people.
- It seems neither plausible nor prudent
that not one person with a Vice-President,
General Manager, or Director title was laid off
in the reduction of approximately 100 office
employees since December. 100 office employees
is the equivalent of one business unit. It would
seem the decision to keep all VPs, GMs,
Directors on staff is making us uncomfortably
top-heavy. Please explain why this makes sense.
Answer: While it appears that no changes have
occurred at this level, we in fact are operating
with two fewer Vice Presidents than we had a
year ago with the departure of the Finance and
Manufacturing Vice Presidents. Those individuals
were not replaced, and their roles were divided
among the remaining staff. Just last week, we
announced the movement of Andy Wilcox to run the
Innovent group and that Mike Wolf would be
taking on his role for ERV/MUA along with the
retention of responsibility for Precision Coils
and Small Air Handlers. It is important that we
continue to look at the size of our leadership
team in relation to the overall business size,
but yet maintain the continuity and consistency
of leadership that is so critical to a
successful business.
- How were the recent cuts of company
employees determined? Some very good people no
longer have jobs, while others that are not so
good are still here. Does a qualified person
decide or someone who just has an axe to grind?
Answer: Decisions to eliminate someones role at
Greenheck are taken very seriously and for the
most part are the result of looking at ways we
can restructure work to cut costs, eliminate
work, or reduce capacity needs-- reflective of
the smaller business volumes that we are likely
to face during the next year. Unfortunately, in
these tough times some very good people were let
go because of our declining business volume.
- Office employees need to take a one week
lay off sometime before July. Would this work
for shop employees before any other lay offs are
considered.
Answer: At present, with the layoff decisions
made in December and February for factory staff,
the number of employees we have on the payroll
is pretty adequately matched to the order volume
that is coming in the door. If that should
change we would look at multiple options before
making the decision to layoff--the first being
how long we consider the downturn will last. If
it is short term, some of those solutions like
short work weeks or one-week layoffs will work
to temporarily reduce capacity until project
order intake would increase. Our present labor
agreements have some limitations on our ability
to implement some solutions, and would require
that discussions with the employees elected
representatives take place before a course of
action would be finalized.
March 23, 2009
- Are you starting to call people back?
Answer: While we would hope we can call back our laid-off employees, the present order situation
does not look like it would support additional employees. We evaluate that situation
every several weeks, and as soon as it looks like orders are increasing
on a permanent basis we would look at our needs to bring some of the
laid-off employees back to work. But there are no immediate plans to do so.
March 2009
(These were questions were submitted throughout February 2009)
- How is an employee's insurance affected when they are laid off?
Answer: All employees that are laid off receive a packet of information detailing exactly what will happen with all of their Greenheck-provided benefits. Basic Life Insurance, Supplemental Life Insurance, Long-term Disability Insurance, Dependant Care Flexible Spending and Health Flexible Spending all end on the last day an employee works. For this most recent group of laid off employees, these benefits will end on either February 6 or 13. Health and Dental Insurance benefits continue through the last day of the month, so for this most recent group of laid off employees, coverage will end on February 28. If the employee is currently participating in either the Health Insurance or the Dental Insurance plans, they have the option to continue their coverage at their own expense for up to 18 months following the date they lost coverage.
- We have heard from a few of the people that were affected by the recent layoff that there is another layoff planned for about two months from now. Is there any truth to that? When do you anticipate being able to recall the union employees? Are there any predictions as to when orders will be picking up?
Answer: There are always rumors in these unsettled times regarding potential future layoffs, etc. At present, we feel that we have done an adequate job of balancing the shop workforce to the order intake volume. We hope that our order intake stabilizes around the revised forecast levels. But no solid predictions for the future can be given and if future orders are weaker than anticipated, additional adjustments to the size of the workforce may have to be taken. We do not know if and when we will be able to recall any of our laid off team members, and we do not have any solid indications about when order levels may increase.
- For all of us affected by the temporary transfer in the shop, I understand that after 90 calendar days our pay will be adjusted to match the new job. Does that mean that our job classification will change as well? Will we be allowed to go back into our old job when things pick up, or will we have to sign new job postings to try to get back into our pre-transfer classification?
Answer: Due to the economic downturn and the resulting layoffs, many production employees are being moved to new positions. Many of the displaced employees are coming out of Fan and Vent. Based upon the forecast for Fan and Vent, it is unlikely that these employees will be needed back in the foreseeable future. Therefore, a strategy was needed to remove them from their current classifications. The Letter of Understanding language was agreed on to address this issue. Click here for the Letter of Understanding.
- Wouldn't it save the company money to charge a per person health insurance premium? The fee would be the same for each and every person covered by the health insurance. Currently, singles pay about half as much as a family, but a family can have an unlimited number of people in it. Where is the money currently coming from to pay for all of those additional family members?
Answer: Greenheck strives to provide excellent benefits at an affordable level for all employees. The norm in the industry is to have either two or three benefits levels for health and dental insurance. Under a plan with two levels, an employee can choose between only single and family levels. Under a plan with three levels, an employee can choose from single, employee + 1, or family. Greenheck is currently opting to utilize the three level plan.
- With the slowdown in shipments, why are we still running a third shift in the shipping department?
Answer: Recently we have adjusted shifts, combined areas, eliminated some shifts, etc. However, we still have work that is coming off assembly lines 24 hours a day, which does require us to have shipping staff working to handle the finished goods and get those shipped as soon as possible so that we can continue to support our customers.
- Will the employees that are laid off be able to keep what the company put into their 401(k) accounts even if they are not fully vested?
Answer: Employees that are laid off will only be eligible to receive their vested portion of the company 401(k) contributions. The vesting schedule for Greenheck's 401(k) Plan is as follows: 0% vesting after 1 year of service, 20% vesting after 2 years of service, 40% vesting after 3 years of service, 60% vesting after 4 years of service, 80% vesting after 5 years of service, and 100% vesting after 6 years of service. This vesting schedule applies to all employees that leave the company for any reason. The only exceptions to this rule are for death, disability or retirement.
Employees are always 100% vested in the contributions they made through payroll deferrals as well as their rollover contributions.
- Many of the welders were bypassed in the most recent round of layoffs because of their skills. Since the shippers are required to have a CDL license, were any of them bypassed?
Answer: The union contract allows the company to bypass employees from layoff based upon skill. Welders were exempted because of order demand in factories that require a high level of weld and the investment we have made in hiring and training for this skill. The number of welders bypassed in the layoff was determined based upon forecasted production needs, allowing us to meet customer demands. Not every welder is needed every day, but if we do not have this skill available when it is needed we create bottlenecks in the manufacturing process.
We have not bypassed employees in any other production classification. Our training investment is not as great in other classifications and the forecasted order volume has not required a need to exempt any other skill group.
- Will the group of employees that were placed on layoff on Feb 6 and Feb 13 be receiving a VISA gift card like the first group of laid off employees received?
Answer: The first group of employees that were laid off in December did receive a VISA gift card from Bob and Dwight. This was done in an effort to help these affected employees cope with loosing their job just before the Christmas holiday.
- Many of the recently laid off employees were not 100% vested in their 401(k) accounts. If an employee is only 20% vested, what happens to the other 80%? Does the company get to keep the money?
Answer: When an employee leaves Greenheck and they are not 100% vested in their 401(k) account, any amount they are not vested in is forfeited. However, these forfeitures are not returned to the company, but rather are re-distributed to the remaining employees. This is the way the Greenheck 401(k) Plan has always operated. Other companies may choose to handle forfeitures in a different manner.
- Will the group of 155 shop employees that were laid off in February be receiving a severance package like the first group of 111 shop employees did?
Answer: The first group of laid off shop employees (111 announced in December) did not receive a severance package. The group of 155 from February will not be receiving a severance package either.
- There are rumors that more employees will be laid off on March 1. If that is true, why doesn't Greenheck make all the cuts needed at one time and stop stringing people along? Many employees are very upset and unhappy to hear these constant rumors.
Answer: No layoff is planned for March 1. In times like these there will always be rumors circulating through the company and the community. Unfortunately, Greenheck cannot control the rumor-mill.
- If business picks up will there be overtime offered to the remaining shop employees before people are called back from layoff?
Answer: Overtime is used to offset fluctuations in production on a short term basis. We will continue to use overtime as a strategy to offset volume changes in production due to bottleneck processes, large orders, increased order demand that is not projected to continue, vacations, etc. If order intake begins to increase on a consistent basis, our goal is to bring back laid off employees as needed.
- Are we losing orders because Greenheck shipped work to Mexicoc.work that used to be performed right here in Schofield? Also, they are talking about moving machines to places where they would benefit the company. Are any of these machines being moved to our plants in China or Mexico?
Answer: The products that are being built in Mexico for the Grainger distribution system are products that were made by a competitor by the name of Emerson Electric. They are low cost basket fans that were never built by Greenheck prior to this opportunity. It is an unfortunate misconception that work has been taken from Schofield and moved to either Mexico or China. Nothing could be further from the truth. In fact, in spite of the layoffs, we have added 100's of jobs to our US-based workforce since our plants in China and Mexico were opened. Those two facilities, by their location and access to different regional markets, have given us business both for those plants and for our plants in the United States that we would not have received in the past, contributing to greater employment in our US factories.
- Wouldn't the company save money by cancelling the picnic and ALL other company parties?
Answer: While there are some additional dollars that could be saved by cancelling all outside functions, what is remaining in this year's budget would not support the cost of even one additional employee. We have reduced our activities having cancelled the Winter gathering and will continue to look at the activity for next year, it is important that everyone remember that we still have 2,500 employees and it is important and probably even more so in these stressful times that some level of simple and tasteful activities for employees still be held.
- How has the United Way helped out the employees who have been laid off?
Answer: We have taken the liberty of including the list of United Way Agencies that receive funding from our Community Based United Way Drive. As you know, through the generous donation of our employees and Corporate matching dollars, we are one of the largest contributors in the community. Due to reasons of confidentiality we will never know exactly who has used any of these agencies, but certainly many of our laid off employees, family members, etc. have made use of the services provided by one or more of these organizations.
It is through your generosity and that of many other individuals and companies in the community that these programs exist to assist those individuals who are in need. Click here for the 2008 Partner Programs and Funded Agencies.
January 30, 2009
-
Has Greenheck
considered pay cuts and short work weeks as ways of
cutting costs instead of laying off employees?
Answer: Yes, we have considered these
cost cutting methods; however, these tactics alone
would not have been enough to avoid the layoffs that
were previously announced. If the economy continues
to slide into a deeper recession, we may need to
implement these, or other types of cost-cutting
methods. In order to ensure fairness, these types of
changes would need to be put in place across the
entire organization.
-
Why don't the
Continuous Improvement Leaders go back to the shop
floor since there aren't any new employees to be
trained?
Answer: During poor economic times like we are
currently experiencing, it is vitally important to
continue finding ways to create efficiencies and
reduce costs. Our GPS projects and our CI Leaders
have made significant improvements to Greenheck's
profitability since the GPS program was implemented
back in 2002, and these programs will continue to be
critical to Greenheck's success in the future.
Also, although there are not any new employees to be
trained, there are a large number of existing
employees that need training because they are moving
to new jobs due to the recently announced layoffs.
-
If we are cutting
costs, why do we still have so many Production
Managers, Plant Managers, Value Stream Leaders,
Supervisors and Team Leaders?
Answer: Economic conditions may deteriorate
further in the future, and Greenheck will need to
continue adapting to this extremely challenging
business environment. All Business Units and
Functions within Greenheck will need to review their
current structure and make appropriate changes to
ensure the success of the company.
January 29, 2009
-
If the company is
laying off again, how come office people are still
being hired at this time?
Answer: We expect to do very little
hiring given all the uncertainties of the worldwide
economic situation. However, as we have needs for
specific skill sets, or need to support our growth
areas, we will have to still do some selective
hiring. It is our intention to review the skills of
laid off office workers and determine whether we
need to recruit a new employee, or can call back a
laid off employee or transfer someone to that role
whose position may be in danger of being eliminated.
-
Why are we saving
the welders again in the next layoff? I thought the
Union Contract says you can only do it one time a
year. Also, if we are saving the welders again, why
are so many of them crating?
Answer: The reason we are exempting some welders
from layoff is the result of order demand in our CVI
and Airolite product families. Both of these
factories have order commitments for the next
several months. Those products include a heavy
welding component as part of the fabrication
process, and that makes it critical that we maintain
those skills in our workforce. The union contract
does not have any restrictions on the number of
times we can exempt skilled positions from layoff
during a calendar year. The contract indicates that
in times of layoff the company can exempt skilled
employees from the layoff.
-
Are any additional
layoffs imminent? I understand there is apprehension
in delivering such information early but please
understand that many employees fear their jobs could
be lost. Job security is an important facet to job
approval. Job approval is a leading contributor to
motivation. Motivation is what is needed to move
Greenheck into the future.
Answer: There are no immediate plans for
additional layoffs, but what the future holds in
terms of order intake will determine what actions
the Company must take. It is not anyones desire to
have additional layoffs, but we are dealing with an
economy that is rapidly becoming the worst downturn
since the 1930s. Our sales and marketing teams are
aggressively working with our manufacturer's
representatives and other sales channels to put
efforts and incentives in place to go after every
job that becomes available in our market space.
Remember, our reps are not salaried employees of
Greenheck; they are independent commission based
sales people who only get paid if they sell our
products. Their bills, their lifestyles, only get
supported if they sell product manufactured in our
plants. We believe they are starting to get
extremely aggressive in terms of taking the orders
that become available.
We, as direct employees of Greenheck, must focus on
what we can control. We cannot control what happens
in the general economy and what that will mean to
the commercial construction markets. But we can
control our commitments to our customers, to deliver
high quality products, shipped on time. We can
commit to our customers that we will get them
answers to their questions on a timely basis no
matter where that information needs to come from in
the company.
If we can do the things well that we control, we
will win even in a down economy and protect our jobs
and strengthen our future.
-
Will Greenheck run 4
days a week if need be due to work loads?
Answer: We continue to explore all
options for reducing capacity as order volume
declines. Short work weeks are most effective when
the situation looks to be short term in nature and
you want to protect capacity so you can quickly ramp
up to meet demand. With this being the worst
recession since the 1930s, we cannot say with any
certainty how much more demand for our products will
decline and how long the downturn will last.
Consequently, that makes the need to adjust our
factory capacity a long term situation, best solved
by reductions in our workforce.
-
I know of a few
companies that do their payroll strictly on-line.
They dont distribute checks, and everything is done
electronically. Is that a possibility?
Answer: We do think it is a good idea, but
unfortunately our payroll system that is a late 90s
vintage software does not support this method. It
does not have the capability of storing the data
on-line for individuals to view at their
convenience. New versions of payroll systems do, and
in the future as the business conditions permit, it
is our desire to migrate to the SAP payroll and
human resources system which will allow this. We
have announced the switch to Bi-weekly payroll for
all locations and employees, with the exception of
our Schofield Union employees.
January 19, 2009
Questions
- Have any other employees been laid off
since those announced on December 12, 2008?
Answer: No additional employees have been laid
off since the 164 announced on December 12,
2008.
- Currently Greenheck runs 3 shifts in many
facilities. Is there a possibility that we will
eliminate any shifts as work decreases?
Answer: Shifts could be eliminated. These
decisions will be made on a plant specific basis
and will depend on order demand and efficient
operating strategies.
- What is the status of the new Reno
facility? If this project moves forward, how
many positions will it create?
Answer: Due to the recent economic downturn, the
Reno facility decision is still being evaluated.
If we do proceed with the Reno facility, it is
estimated that we will employee 50 - 60
employees within 1 -2 years, allowing us to
attract new business we are currently not
getting.
- What program cuts and other cost
reductions have been implemented recently?
Answer: The company continues to evaluate all
expenses to determine ways to reduce costs.
Programs and expenses that have been cut or
reduced include Winter Fest, Quarter Century
Club dinner, advertising costs, travel and many
others. Overall operating expenses are showing a
significant downward trend.
In some cases, it is determined that programs
are necessary to support our ongoing operations.
Programs that will continue are GPS (see
response below), ongoing employee communications
(Thought You'd Like to Know) and the safety
recognition programs.
- Since the company is cutting costs, will
the GPS program be suspended?
Answer: No. The GPS program will not be
suspended. Since implementation, the company has
seen significant bottom line savings from this
program. Continuous improvement is vital to our
current and future economic success. As has been
done in the past, all future GPS pit stops will
be evaluated to ensure a positive return.
- Are there opportunities for laid off
employees to continue their education?
Answer: Local Job Service provides many services
to laid off employees. We have set up meetings
for our laid off employees to receive
information on these programs.
December 19, 2008 Questions
- Has the company considered outsourcing some of its functions such as IT, Finance and HR?
Answer: Yes, the company routinely accesses what is the most cost-effective way of providing all of its services, including those services performed by IT, Finance and HR.
- Can laid off employees relocate to the Reno, NV plant?
Answer: The new plant in Reno is not expected to be operational until the summer of 2009 at the earliest. At that time we will review the practicality of offering the positions at the Reno plant to displaced workers.
- Will the company be issuing $15 Christmas gift certificates to all employees like it has done in the past?
Answer: As was mentioned in an earlier response, the company has made a comprehensive review of all of its ongoing expenses and has made reductions wherever possible. For this year, we have decided to eliminate our long-standing tradition of issuing the $15 Christmas gift cards to employees. It is also not appropriate to be spending limited company funds in this way when so many of our co-workers have been recently impacted by the layoffs. When the economy improves and our financial condition brightens, we certainly hope to be able to offer this program at that time.
December 18, 2008 Questions
- What factors were taken into
consideration in deciding which employees were
directly impacted by the down-sizing?
Answer: Per the contract with our unionized
workforce, it was primarily seniority that was
used to make the decision, with the least senior
being laid off first. The one exception granted
the company per our labor agreement is the
ability to exempt individuals from the layoff
based upon the company's current need for their
skills. We did choose to exempt from layoff a
number of welders who are critical for current
production vrolumes in the CVI and Airolite
plants in Schofield. In a recessionary economy,
meeting customer expectations and the ability to
deliver product faster than our competition
results in business. We made those exceptions
for welders so that we would not damage our
production capacity in areas with strong order
backlog.
The office staff was reduced as a result of each
business unit or function evaluating future work
priorities and making critical determinations on
the essential skills and abilities needed to
continue to carry out their basic mission. Given
the requirement to reduce operating expenses,
existing staff was then evaluated versus those
needs and the difficult choices were made.
- It seems like some of the recent events
at Greenheck were implemented only to make the
company more attractive to an outside buyer. Is
the company for sale?
Answer: It is absolutely not for sale. Dwight
Davis and the Robert Greenheck family have every
desire to continue to run Greenheck as a
private, independent company. The actions of the
past several months have been taken to reduce
operating expenses in an effort to strengthen
our profitability so that we can continue to
meet our debt and investment obligations which
are critical to our long-term growth and
success. The recent decision to reduce our staff
was the result of the deepening recession and
its continuing impact on Greenheck and its
markets.
- Why didn't the company try to cut back on
other spending before employees were cut?
Answer: The Company has been cutting back on
spending. As early as July, all functions and
business units were asked to reduce spending and
cut unfilled positions from their budgets. As
the orders continued to soften and profitability
began to erode, in late September all areas of
the company were again asked to further reduce
operational spending, capital spending and
eliminate more of their open positions. By
October we began to see a positive impact of
reduced spending. Unfortunately, the reduction
in operating expenses has not been enough to
offset the growing earnings pressure that has
resulted from a continuing deterioration in
order intake caused by the worsening economy.
All expenses are under continued scrutiny.
- Have any of our competitors been affected
by the current recession? Is Greenheck losing
market share in any of its product lines?
Answer: Since most of our competitors are
private companies, we do not know their sales
for sure. However, what we do know is that
according to our trade association, AMCA
(through which all members report their sales),
our overall market share continues to grow. If
our market share is growing in a shrinking total
market, we must be taking sales away from our
competitors. We have to assume that our
competitors are seeing the same softening in the
market and are making similar adjustments to
their expenses and capacity that we have had to
make.
- Will profit sharing and the 401(k) match
still be paid out this year?
Answer: The amount of the 401(k) match is tied
to the company's profitability for the entire
year and cannot be determined until the end of
our fiscal year, which is March 31, 2009.
Our profit sharing plan is also tied to the
company's profitability for the fiscal year so
it is not possible at this point in time to
determine if a payout will be possible since we
still have over three months remaining in the
fiscal year. As the year progresses, we will
keep employees informed of the status of this
program.
- Will the Company be issuing a list of the
office employees that were placed on permanent
layoff?
Answer: No. We have weighed the issue of privacy
versus need to know. We believe that everyone in
the various business groups and functions know
who among their co-workers was adversely
impacted by the need to reduce staff. We will
soon be issuing new phone directories,
organization charts, etc. which should help to
clarify reporting roles and areas of
responsibility on a go-forward basis.
Additionally, we know that all areas impacted by
these decisions are actively engaged in
reassigning critical tasks and will soon be
communicating those changes.
- How was the severance package for the
office employees decided on?
Answer: Greenheck does not have a "standard"
severance package, but instead, develops a
package such as this one based on our current
business situation. Many factors were taken into
consideration to ensure that the severance
package that was offered to the office employees
was fair to everyone. If you looked externally
at the norms in business you would find the
amounts offered our departing office staff were
on the upper end of what is typically provided.
- Why weren't the reductions in the office
staff even across the whole company? It seems
like the Business Units were not impacted as
much as the shared service functions.
Answer: All business units and shared service
functions were treated the same. Reductions were
not limited to full-time employees, as part-time
employees and open positions were also included
in the workforce reduction. Because of this,
some areas may not appear to have been impacted
as much as others, but that is only because
these areas had a significant number of open
positions that were able to be eliminated in
this process.
- Instead of laying off the union
employees, why can't we just move them to the
business units that have a lot of orders such as
CVI?
Answer: The company routinely moves shop
employees from one plant to another to aid in
reducing backlogs or filling in for employees
who are on vacation. For the past several
months, as new orders declined in only one or
two plants, we were able to keep everyone
working by constantly monitoring and adjusting
the workforce by plant. Now, faced with a
significant decline in orders across essentially
the entire company, there is simply no plant
available to move the employees to.
- Why is the company no longer loyal to its
employees like it had been during the past 10 or
20 years?
Answer: While it is true that during the last 10
or 20 years Greenheck has not had a workforce
reduction, it is also true that we are in the
midst of the worst economic crises the company
has ever been faced with in its 61-year history.
The current drop-off in orders is significant
and unprecedented. When the economy improves and
our order stream improves, we look forward to
being able to recall a number of the laid off
workers.
December 12, 2008 Questions
- How many people does Greenheck employ and how many are being
laid off?
Greenheck's worldwide workforce numbers 2,800 people which is now being reduced by 164 (111 factory; 53 office). The majority of laid off employees are at the company's Schofield, WI location, which is the largest employment center.
During the last three years, the company has experienced tremendous growth, which lead to the creation of 710 new jobs, 450 of which were in Schofield.
- Greenheck has been able to grow substantially in recent years, and was still hiring just a few months ago. Why the abrupt change?
Greenheck's sales through November are up close to 15% over last year. This success has been achieved despite a downturn in the U.S. non-residential construction market that started a year ago. However, as the worldwide economic crisis has worsened in recent months, new orders have been declining in some Greenheck business units.
The company was staffed to meet the order demand it was achieving in July. Now, with orders rapidly slowing as the worldwide economy falls deeper into recession, we have no choice but to reduce our workforce.
We must all remember that we are living through the worst financial crisis since the Great Depression, and the worst in the 61 year history of Greenheck! Nevertheless, Greenheck is growing, and driving hard to continue growing!
- Last February and March the company used voluntary furloughs to reduce its' workforce. Why isn't this approach being used now?
Last February and March we decreased our workforce by around 60 people in response to an order slowdown in one of our larger business units. We felt the problem was short-term. This proved to be the case. As a result, we used voluntary furloughs and were able to call all furloughed people back to work in only a few months. In fact, by early summer we were achieving growth beyond our expectations and added many new workers!
The situation we face now is very different! Now, we have seen a slowdown in new orders in some of our businesses, this has been especially dramatic in November and December. As the worldwide economic crisis grows worse by the week, we are expecting a continuing adverse impact on non-residential construction. The only hope is that the various economic stimulus actions will start to have a positive effect. With all the uncertainty of the current situation, we must protect the financial strength of the company and reduce our workforce immediately.
If we are able to continue growing, and the various governmental actions restore business and consumer confidence, we look forward to recalling many laid off workers.
- Greenheck has had a long history of not participating in recessions - is this no longer management's belief?
Yes, all members of the Greenheck Team, past and present, are proud of the fact that we have experienced steady growth for decades, despite many economic downturns and recessions. This is still the case! The company's sales are up close to 15% over last year, despite a downturn in non-residential construction that started a year ago. In fact, the last report we had in late summer showed U.S. non-residential construction down around 13% from the prior year. Since that report, the worldwide financial crisis has exploded. We are sure the next report will show much more decline in construction activity in the U.S. and throughout the world.
So, the fact is Greenheck is still growing despite this deepening recession! However, the size of our workforce is based on a higher growth rate - which we were realizing during the spring and summer of this year. Now we must reduce our workforce in response to the rapidly deteriorating economic conditions over which we have no control!
- Most of the people being laid off were hired in the past year, and some only a few months ago. Why couldn't management see this downturn coming and have avoided hiring these people?
In late summer our order backlog and new order rates overall were above our expectations. In July, overall new order volume was up 18% over the prior year. We knew we were in an economic slowdown, but our growth strategies were delivering beyond our best estimates!
By September the U.S. economic crisis was exploding beyond anyone's expectations. Most economic experts did not see the severity of what has now become the worst economic crisis since the Great Depression!
Even with the bad economic news of early fall we had no idea things were going to become as bad as they have. In addition, we had an order backlog in many of our businesses that required most of them to work overtime to meet customer delivery expectations.
It wasn't until November and December that we saw new orders really begin to seriously decline in some business. Even now, we still have businesses, such as Innovent, experiencing substantial new order growth. (Innovent manufactures and sells large custom energy recovery and air handler equipment).
So, with these realities we had to staff up to meet the demand our sales strategies were delivering. Now, with the worsening worldwide economic crisis, we have to "down shift", although the company is still growing overall.
- How are our competitors doing?
Since most of our competitors are private companies, we do not know their sales for sure. However, what we do know is that according to our industry trade association, AMCA (through which all members report their sales), our overall market share continues to grow.
- Will there be more layoffs?
We certainly hope not, but simply do not know for sure. We are aggressively focused on doing everything practical to keep Greenheck growing profitably. We are confident that the Greenheck Team of employees, loyal sales partners, and suppliers will press hard to keep winning, and keep people working!
- Why is the company starting a new plant in Reno in the midst of this economic crisis, and when valued employees are being laid off?
The new plant in Reno is in response to our rapidly growing outdoor air product business. The core of this plant will be Innovent products, which are in high demand given their contribution to energy efficient building operations. They are a part of Greenheck's overall "green" capabilities.
With the continuing order growth we see at Innovent, as well as the demand for our other energy efficient products, we feel taking this investment risk is one more example of how we can keep Greenheck growing despite difficult economic times.
It is also important to realize that these products are large (generally the length of a semi-trailer), and to be competitive they must be made close to the market. To ship one of these units from Reno to California versus from the mid-west saves thousands of dollars in freight costs.
Finally, every Innovent unit and other energy recovery or make-up air product uses Greenheck fans and dampers which come from our Schofield plants. So, the growth we can leverage in Reno by better serving customers in the western U.S. market, enables jobs in Schofield.
- Will Greenheck still be recruiting while valued employees are on lay off?
Laid off factory workers will be called back to work based on work demand. Their call back rights are governed by their union contract.
With regard to office workers, we expect to do very little hiring given all the uncertainties of the worldwide economic situation. However, as we have needs for specific skill sets, we will review the skills of laid off office workers and determine whether we need to recruit a new employee, or can call back a laid off employee.
- What can all members of the Greenheck Team do to drive growth?
The Greenheck Team has a long history of overcoming tremendous odds to keep the company growing profitably. This "can do" attitude, coupled with the support of loyal sales partners and suppliers has created a legacy of success through good and bad times.
It is likely we are in the midst of our greatest challenge ever! We are still growing with sales up 15% over last year. We have many growth initiatives that are showing good promise. Yet, all members of the Greenheck Team must rally every day, in every way with a relentless commitment to win. We must deliver for our valued customers with high quality products, on-time shipments, and superb service. We must drive to achieve productivity gains necessary to protect the company's profitability.
Finally, we must stay true to our values, which are the foundation of OUR success, they are:
• Easy to do business with
• Ongoing investments in People and Operations
• Making a Difference in the Community
• Mutually Beneficial Partnerships with Sales Representatives and Suppliers
• Integrity and Professionalism
• Continuous Improvement Through Learning, Innovation and Teamwork
The Greenheck Situation in a Nutshell
Greenheck, although continuing to grow in the midst of the worst worldwide economic crisis since the Great Depression, is reducing its' 2800 person workforce by 164 people. This action is in response to a recent decline in new orders in some of the company's businesses. Most of these layoffs are in Schofield, WI, the company's largest employment center.
Company management is continuing to invest in growth initiatives despite very bleak economic forecasts. This action reflects a long standing belief in the ability of the Greenheck Team, along with loyal sales partners and suppliers to overcome tremendous odds to keep winning in the intensely competitive global economy.
In the last three years, Greenheck's growth has resulted in 710 new jobs, 450 of which have been in Schofield, WI. |
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